4runner- Electrical
Battery -- Aux. Fuse Block -- Head Lights -- Rock Lights -- Cargo Light -- On-Board-Air -- Horns
Eventually I'll add more pictures and wiring diagrams to this page...
Exide Orbital, purchased from Rock Logic
4x4.
Main reason- NO CORROSSIVE ACID MESS!
Secondary reasons- high quality, higher capacity, longer life, bolted right in
place of the old one.
.
I bought some Cibie H-4 replacement head light lenses from
Daniel Stern at www.lighting.mbz.org.
I also bought their +30% high-efficiency 60/55W bulbs and do-it-yourself relay
kit.
I wanted the DIY relay kit so I could wire and fit it exactly how I wanted. This
kit uses high quality parts and saved me the hassle of trying to find them all
on my own. All I had to supply was wire and a few crimp connectors.
I used 12 gauge wire to feed the high and low beams, and I also ran a new ground
wire directly to the battery. This way I can run over-wattage bulbs and not
worry about frying the stock wiring and the heavy gauge wiring will ensure full
voltage to the bulbs for max light output. Toyota uses a ground-switched
headlight setup, so I wired the relays accordingly.
The headlights I bought also have "city lights" in them that I wired
into the parking light circuit.
These lights are a HUGE improvement over the stock sealed-beam lamps. Well-worth
the money.
I used 2 pairs of cheapy Harbor Freight driving lights. One
light pointing front and rear and one light on each axle to illuminate
underneath and to the sides.
To change them from spot lights to flood lights, I removed the reflectors,
roughed them up with sandpaper, and painted them flat white.
All lights are wired through one relay using 12 gauge wire. The control switch
is the unused illuminated rear "deck light" switch on the lower left
side of the dash. I wired the switch that the lights can only come on when the
parking and/or headlights are on.
The stock rear cargo light ("deck light") is PITIFUL,
so I bought a generic dome light with a switch on it from NAPA and mounted it to
the rear wiper motor cover.
To power it, I tapped into the wiring for the front dome light under the
driver's side kick panel. There are 2 wires there, one is the +12V feed, and the
other is a wire that is grounded whenever a door is opened. I ran a wire from
both of those back to my new cargo light. For a permanent ground at the light, I
ran a short wire from the light to a screw on the wiper motor.
This way, the cargo light comes on whenever a door is opened, or I can use the
switch on the light itself to turn it on manually when I am back there.
The light is very bright and illuminates the whole interior of the truck, not
just the cargo area.
Here is where I may have gotten overly fancy...
I tapped into a wire near the air flow meter so that the compressor clutch
can only be activated if the engine is actually running.
I duplicated the factory air conditioning idle-up system using parts from the
junkyard. Basically there is a hose that bypasses air around the throttle body
and in that hose is a valve. That valve is adjustable and turned on and off by a
separate vacuum switching valve (VSV). I found out that with the throttle
closed, the engine computer will make the engine idle speed fluctuate up and
down rapidly if the idle speed is over 1100 RPM. To get around this, I cut the
"idle" wire at the throttle position sensor (TPS) and inserted a
relay. The relay is normally closed, which allows the TPS to operate normally
when the compressor is off. When the compressor kicks in, the relay opens,
tricking the computer into thinking that the throttle is open, thus allowing the
engine to idle normally at speeds over 1100 RPM.
For the OBA on/off switch, I used a 3-way switch, and wired it so that I can run
the OBA with or without the idle-up, giving me a high or low setting. I normally
leave it in the high position.
Obviously there is also a pressure switch in the system that turns the
compressor on and off as needed. I bought the switch from Wheeler's Offroad.
I replaced the wimpy (embarrassing) stock horn with dual Cadillac horns from the junkyard. The Toy horn was ground-switched and the Caddy horns are 12V switched, so I had to use a relay. The stock wires are attached to the control leads of the relay, and the +12V and the horn feed are on the other leads.